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Engineered for variability, not averages

VelRay X is a filtration system built for the conditions your water actually produces. Not the ones on the spec sheet.

CHALLENGE

Most filters are cleaned after they foul. VelRay X never lets a fouling layer form.

Conventional filtration is reactive by design. Influent dead-ends into a screen, media, or membrane; solids pack against the surface; flow drops; and only then does a backwash or scraper cycle fire to recover it — typically once every three to four minutes.

 

That cadence is fine at a steady, low solids load. It breaks the moment the load isn’t steady. When total suspended solids surge, the cleaning cycle can’t keep pace, the screen blinds, the system alarms, and someone has to intervene.

VelRay X inverts that logic. Instead of cleaning a surface after it fouls, it keeps the filtration surface clean continuously — regenerating the screen more than 35 times every second. A fouling layer never gets the time it needs to accumulate, so the alarms, flow interruptions, and manual overrides that define reactive systems simply never start.

Why reactive cleaning fails when suspended solids variability happens

Backwash lag — cleaning fires every 3–4 min; a solids spike outruns the cycle before it can respond

Blinding — particles wedge in the screen and pack into a
flow-stopping cake

Flow interruption — filtrate stops during each backwash, dumping 10–15% of influent to drain

Chemical dependence — coagulants mask the problem and add disposal and downstream cost

Manual override — when automation can’t keep up, an operator becomes the failsafe

TECHNOLOGY

Three engineered principles, working together

VelRay X doesn’t rely on a single innovation. Crossflow keeps solids moving, tapered slots stop particles wedging, and active brushing regenerates the screen continuously. Combined, these technologies principle covers the others’ failure points — which is why the whole system holds when the load swings.

REGENERATES CONTINUOUSLY

Active brush cleaning

An internal brush mechanically sweeps the filtration surface so the screen regenerates more than 35 times per second — versus the once-per-3-to-4-minutes cadence of backwash-dependent systems.


At that frequency a fouling layer can never establish. Cleaning isn’t a periodic event that a suspended solids spike can outrun; it’s the constant state of the machine — and it happens without interrupting filtrate flow or dumping water to backwash.

STOPS PARTICLES WEDGING

Tapered slot openings

The screen’s slot geometry is tapered — narrowest at the filtration face and widening behind it. A particle either passes the face cleanly and flows through, or it never enters at all. What it can’t do is lodge halfway and jam.

This geometric choice eliminates the mid-screen wedging that blinds conventional slotted and woven screens during spikes. 

KEEPS SOLIDS IN MOTION

Crossflow filtration

Influent flows across the filtration surface rather than dead-ending into it. The tangential velocity keeps captured solids in suspension and carries them toward concentration instead of letting them settle and pack onto the screen.

Because the surface is continuously swept by the flow itself, throughput holds steady even as TSS swings from 300 to 5,000 mg/L — the variability that causes dead-end filters to blind never gets traction here.

Why this matters

Crossflow prevents solids from settling, tapered slots prevent them from wedging, and active brushing clears whatever remains — continuously. A reactive system has to stop filtrate flow, dump water, and call an operator when cleaning falls behind.

 

VelRay X never falls behind, so it delivers uninterrupted filtrate, up to 99% water recovery, and unattended operation across the full TSS range — including the off-hours spikes that take everything else down. That is the difference between “automated” on a spec sheet and genuinely unattended in the field.

BENEFITS

What the engineering delivers in the field

Every benefit below is a direct consequence of VelRay X's engineering — not industry speak that can't be backed up.

Performance under variable conditions

Consistent suspended-solids removal — the design case is the upper range of your variability, not the average a brochure assumes.

Chemical-free separation

Purely physical: crossflow, tapered slot geometry, and active brushing. No coagulant purchase, storage, handling, or disposal — and no chemistry conflicts with downstream membranes.

Up to 99% water recovery

No backwash dump cycle means recovery is measured across real operating periods, cleaning included — not quoted under ideal conditions with the 10–15% backwash loss excluded.

Continuous filtrate flow

The screen regenerates without interrupting output, so there’s no uptime gap to cover and no flow stoppage to design around downstream.

Unattended operation

No bag changes, no media replacement, no scheduled scraping, no alarm response during spikes. Operation and maintenance are simple and OSHA-compliant for a single operator.

Protects downstream capital

Consistent front-end TSS removal shields membranes, heat exchangers, and evaporators from the solids spikes that cause fouling, scaling, and cascade failures.

SPECIFICATIONS

Operational parameters: single and dual VelRay X™ systems

Parameter
VelRay X™
Dual VelRay X™
Flow rate
400 gpm (90 m³/h)†
800 gpm (180 m³/h)†
TSS range
Up to 5,000 mg/L
Up to 5,000 mg/L
Filtration
20 micron nominal
20 micron nominal
Working pressure
20–60 psi (1.3–4 bar)
20–60 psi (1.3–4 bar)
Working temperature
35°–185°F (2°–85°C)
35°–185°F (2°–85°C)
Working pH
5–9 continuous
5–9 continuous
Electrical
380V–480V, 50/60 Hz, 3Ø
380V–480V, 50/60 Hz, 3Ø
Solid limitation
1/8″ solid
1/8″ solid
Connections
4″ I/O ISO flange, 2″ drain ISO flange
4″ I/O ISO flange, 2″ drain ISO flange
Weight
1,400 lb dry / 1,600 lb wet (635 / 726 kg)
1,900 lb dry / 2,300 lb wet (862 / 1,043 kg)*
Overall dimensions
35″ × 64″ × 84″ (89 × 163 × 213 cm)
38.5″ × 57″ × 82″ (98 × 145 × 208 cm)

Frequently asked questions

Apply our technology to your toughest water

Send your influent characterization, flow rates, and target effluent quality. Our engineering team will model VelRay X™ performance against your actual conditions — including your worst-case TSS events — and walk you through exactly how the mechanism handles them.

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