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Abrasive Waste Threatened Mining Equipment – Other Filters Wouldn’t Do

Situation

A gold and silver mining manufacturer faced buildup issues inside their equipment due to sediment and byproducts accumulating in the cooling tower basin. While a filter was in place, increasing water flow demands required an upgrade. However, most suitable filters were either too costly or too large for the system.


Need

A cost-effective solution that could filter out abrasive sediment for large volumes of water in a compact footprint.


Solution

Manufacturer installed a Dual VelRay X Suspended Solids Management System that achieved:



Reduced Equipment Downtime

Ensured full flow filtration from the cooling tower, providing 20-micron filtration to equipment at 650 GPM. The absence of abrasive particles allowed equipment to remain operational for longer.

Effective Particle Removal

VelRay X empowered cleaning of the cooling tower basin using a side stream of 200-400 gallons per minute (GPM).

Smart Water Recovery

A 95% water recovery rate created new opportunities for water recycling and reuse, contributing to more sustainable operations.


The VelRay X effectively cleans water with high levels of abrasive Total Suspended Solids (TSS) at a low cost and within a small footprint. This makes it ideal for mining operations, such as this one, where it achieved a 95% water recovery rate.

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